Automatic Butyl Sealant Extruder Machine

  1. Precision Butyl Coating
    The adjustable coating mechanism helps apply butyl sealant uniformly onto insulating glass aluminum spacers, improving coating consistency and primary sealing quality.

  2. Semi-Automatic Operation
    The machine combines automated conveying and coating with manual feeding control, providing a practical balance between production efficiency and operational flexibility.

  3. PLC Intelligent Control
    The PLC-based control system and clear operating interface simplify parameter adjustment and help maintain stable working performance.

  4. Adjustable Coating Width
    The coating width can be adjusted according to different aluminum spacer specifications, making the machine suitable for multiple IGU production requirements.

  5. Adjustable Speed and Temperature
    Conveyor speed and working temperature can be adjusted to match different spacer sizes, butyl materials and production conditions.

  6. Foot Pedal Control
    The foot pedal allows the operator to start or control the working cycle conveniently while handling the aluminum spacer.

  7. Long Conveyor System
    The approximately 2000 mm conveyor provides stable support and smooth transportation during the coating process.

  8. Consistent and Repeatable Results
    Compared with fully manual coating, the machine helps reduce operator variation and produces more consistent butyl application.

  9. Simple Operation and Maintenance
    The straightforward machine structure and accessible working components make daily operation, cleaning and maintenance easier.

Product Details

Precision Semi-Automatic Butyl Coating Machine

Product Introduction

The Precision Semi-Automatic Butyl Coating Machine is designed to apply butyl sealant onto aluminum spacer frames used in insulating glass unit production.

The machine combines PLC-assisted control, adjustable coating width, variable conveyor speed, temperature adjustment and foot pedal operation. It provides a practical solution for IGU manufacturers that need more consistent coating quality and higher efficiency than manual application while retaining flexible operator control.

The long conveyor system supports the aluminum spacer during processing and helps maintain smooth movement through the coating section. Its adjustable settings allow the machine to accommodate different spacer specifications and production requirements.

Main Functions

  • Applies butyl sealant to insulating glass aluminum spacers

  • Supports semi-automatic feeding and coating

  • Allows coating-width adjustment

  • Provides adjustable conveyor speed

  • Provides adjustable working temperature

  • Uses foot pedal operation for convenient control

  • Supports continuous spacer transportation

  • Improves the consistency of butyl application

Technical Specifications

ParameterSpecification
Product typeSemi-automatic butyl coating machine
Power supply220 V / 50 Hz
Control systemPLC control
Coating widthAdjustable
Conveyor speedAdjustable
Working temperatureAdjustable
Conveyor lengthApproximately 2000 mm
Operating methodSemi-automatic
Start/control methodFoot pedal
Application materialButyl sealant
Applicable workpieceAluminum spacer for insulating glass

The exact coating-width range, temperature range, conveyor speed and machine dimensions should be confirmed according to the final machine configuration.


Working Process

  1. Switch on the machine and set the required operating temperature.

  2. Allow the butyl sealant to reach the appropriate working condition.

  3. Adjust the coating mechanism according to the aluminum spacer width.

  4. Set the required conveyor speed.

  5. Place the aluminum spacer onto the feeding section.

  6. Use the foot pedal to start or control the coating process.

  7. The conveyor moves the spacer through the coating section.

  8. Check the coating for continuity and uniformity before transferring the spacer to the next IGU production stage.

Applications

The machine is suitable for:

  • Double-glazed insulating glass production

  • Triple-glazed insulating glass production

  • Aluminum spacer-frame preparation

  • Window and door glass manufacturing

  • Architectural insulating glass processing

  • Small and medium-sized IGU production workshops

  • Factories upgrading from manual butyl application

Production Benefits

The semi-automatic design reduces dependence on completely manual coating and helps operators achieve more repeatable results. Adjustable coating, speed and temperature settings make production more flexible when processing different spacer specifications.

The machine is especially suitable for manufacturers that require stable butyl application but do not need the cost or production capacity of a fully automatic butyl extruder.

Operating Recommendations

  • Use butyl sealant suitable for insulating glass production.

  • Confirm the recommended working temperature with the sealant supplier.

  • Keep the coating mechanism and conveyor clean.

  • Adjust the coating width before changing spacer specifications.

  • Inspect the butyl layer regularly for continuity and uniformity.

  • Turn off the heating system and clean the working area after production.


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